Established 1995 in Chennai 30 years of thermoforming
Precision thermoforming for parts that cannot arrive damaged
We design the tool, form the sheet and trim the part under one roof. 47 standard products and fully custom packaging in seven polymers, from 500 pieces upward.
- 31+Years forming (since 1995)
- 200+Customers across India
- 48hTypical quote turnaround
- 500Minimum order pieces
01 / What we make
Seven product families,
one disciplined process
Everything here is thermoformed to order. Pick the closest family, or send your part and we will tell you which polymer, gauge and cavity layout it needs.
Industrial trays
Reusable ABS, HIPS, HDPE and PP trays that carry components between processes, plants and assembly lines.
Explore range
Blister packs
Explore range
Clamshells & display
Explore range
ESD / anti-static
Explore range
Medical & pharma
Explore range
Food & agriculture
Explore range
Sheets, covers & parts
Explore range
02 / Why buyers stay
Three decades of getting the boring things right
Packaging fails quietly, a tray that flexes, a pocket 2 mm out, a delivery that slips a week. Our whole setup is built to stop that happening.
Precision forming, repeatably
Four automatic roll formers run reel stock from 0.15 mm to 2.0 mm for blisters, clamshells and food trays. Three semi-automatic sheet machines handle 1.0 mm to 6.0 mm for industrial trays and covers. Hydraulic roller trimming leaves clean, burr-free edges so parts stack and seal correctly.
- Pocket-to-pocket consistency checked against the approved first article
- Deep-draw and multi-cavity tooling for tight nesting
- Runs from 500 pieces to bulk schedules on the same tool
Material advice before you commit
The wrong polymer is the most expensive mistake in packaging. We work with seven and will tell you which one suits your load, temperature, clarity, chemical exposure and food-contact needs, including when a cheaper grade is genuinely enough.
- ABS & HDPE, returnable industrial trays that take knocks
- PVC, APET & GPET, glass-clear retail blisters and clamshells
- HIPS & PP, economical inserts, food trays and hot-fill packs
Tooling under our own roof
Moulds are designed and cut here in aluminium for volume work and MDF for prototypes and short runs. When a sample needs a deeper pocket or a revised rib, we change the tool ourselves instead of waiting in an outside toolroom queue. Your tooling is stored and maintained for repeat orders.
- Prototype sampling before you commit to production tooling
- Revisions handled in days, not weeks
- Multi-cavity layouts to cut your piece price
03 / How an order runs
From enquiry to dispatch, in five steps
No black boxes. You always know what happens next, who has it, and what we need from you.
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Enquiry & review
Send a drawing, 3D file, sample part or even a photo with dimensions. We check formability, draft angles and nesting before quoting.
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Quote & material advice
You receive piece price, tooling cost and the polymer we recommend, with the reason why, not just a number.
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Tool design & making
Moulds are designed and cut in-house in aluminium or MDF, so revisions do not wait on an outside toolroom.
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Sample approval
First-article samples go to you for fit, stacking and line trials. We adjust the tool until it is signed off.
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Production & dispatch
Forming, trimming and in-process checks, then packed and dispatched from Thirumudivakkam with your batch details.
04 / Capability at a glance
Check your part against our envelope
Most enquiries are decided by three numbers: sheet thickness, formed depth and annual volume. Here is where we are strong, and we will say so plainly when a job is better suited to injection moulding or a larger former.
- Maximum forming area up to approximately 1000 × 1200 mm
- Sheet from 0.15 mm blister film to 6.0 mm industrial plate
- Single-cavity prototypes through multi-cavity production tools
| Capability | Automatic roll formers (4) | Semi-automatic sheet formers (3) |
|---|---|---|
| Sheet feed | Reel-fed roll stock, continuous | Cut sheet, loaded per cycle |
| Sheet thickness | 0.15 mm, 2.0 mm | 1.0 mm, 6.0 mm |
| Typical materials | PVC, APET, GPET, HIPS, PP | ABS, HIPS, HDPE, PP |
| Best suited to | Blisters, clamshells, food and display trays, high volumes | Thick industrial trays, covers, load-bearing parts |
| Trimming | Hydraulic roller trimming (burr-free edges) | Punch, router and hand trim to profile |
| Tooling | Aluminium multi-cavity, in-house | Aluminium or MDF, in-house |
05 / Industries served
Packaging built around your process, not ours
The same forming line serves very different requirements. What changes is the material, the tolerance we hold and how the pack behaves on your line.
Automotive & engineering
Kit trays, component carriers and returnable packaging that survive plant-to-plant cycles.
Electronics & EMS
Anti-static and conductive trays for PCBs, modules, connectors and sensors.
Medical & pharma
Component trays and rigid PVC injection blisters formed under clean handling discipline.
Food & confectionery
Food-contact grade trays for sweets, bakery, produce, eggs and ready meals.
Retail & consumer
Blisters, clamshells and display trays that look right on shelf and survive the supply chain.
Agriculture & hydroponics
Growing channels, nursery trays and produce packing formed in food-safe polymers.
06 / Working with us
A supplier that behaves like part of your team
One point of contact
The person who quotes your job is the person who follows it through the plant. No ticket queues.
Honest feasibility
If a corner radius or draw depth will not form cleanly, you hear it at quotation, not after tooling.
Small runs welcome
From 500 pieces. Trial batches, seasonal packs and spares are normal work for us, not a favour.
Documented approval
Signed-off first article, stored tooling and consistent batches you can audit against.
07 / Common questions
Before you enquire
What is your minimum order quantity?
From 500 pieces for most trays and blisters. Very small trial batches can be run off a prototype tool, tell us what you need and we will price it honestly rather than turning you away.
Do I have to pay for the mould?
Yes, tooling is quoted separately and is a one-time cost, because it is cut for your part alone. We keep and maintain the tool for your repeat orders. Aluminium tooling costs more than MDF but lasts for volume production; we recommend based on your annual quantity.
What do you need from me to quote?
Ideally a 2D drawing or 3D file, the material and thickness if you know it, quantity per order and per year, and how the pack is used or sealed. A photo of the part next to a scale plus overall dimensions is enough to start.
Can you match a sample we already buy?
Usually, yes. Send the existing pack. We measure it, identify the polymer and gauge, and quote a matching tool, or suggest an improvement if the current design is over-specified.
Next step
Send us a drawing, a sample or a sketch.
Tell us the part, the quantity and the material you have in mind. You get a quote, a material recommendation and a tooling estimate, usually within 48 hours.